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| VDE COMPACT POWER RELAY FOR INDUCTIVE LOAD 30.4 1.197 JM-RELAYS * Flux resistance mechanism The terminal area is plugged with resin to prevent flux seepage during PCB mounting. (TMP type) * Conforms to the various safety standards UL, CSA approved. TUV, VDE under application. * The line up can support economical mounting methods. The relay are equipped with a drive terminal (coil terminal) on one side for PCBs, and a load terminal (tab terminal #250) on the reverse side. The line up includes the TM type which can be attached directly to the PCB composing a drive circuit, and the TMP type which supports economical wiring. The TMP type can also be directly attached, and a high capacity load can be wired to the tab terminal. 16 .630 26.5 1.043 31 1.220 28.5 1.122 Slim TMP type 28.5 1.122 17.2 .677 31 1.220 16.8 .661 Flat TM type Flat TMP type mm inch FEATURES * Compact, high-capacity, and resistant to inductive loads The relay is a compact 16x30.4x26.5 mm .630x1.197x1.043 inch. It can control an inductive load (cos = 0.7) with inrush current of 70 A and steady state current of 20 A. * Excellent contact welding resistance High contact pressure, a forced opening mechanism, and a forced wiping mechanism realizes an excellent contact welding resistance. * High breakdown voltage and surge resistant relay More than 6.4 mm .252 inch maintained for the insulation distance between contacts and coil, and the breakdown voltage between contacts and coil is 5,000 V for 1 minute. In addition, the surge resistance between contacts and coil is greater than 10,000 V. * Resistant to external force An absorber mechanism is used on the load terminals, giving a large improvement in characteristics variations caused by the external force during FASTON placement/removal. SPECIFICATIONS Contact Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Nominal switching capacity Rating Max. switching power (resistive Max. switching voltage load) Max. switching current Mechanical (at 180 cpm) Resistive load 20 A, 250 V AC (cos = 1) 1 Form A 30 m (Cd free type: 100 m) Silver alloy 20 A 250 V AC 5,000 VA 250 V AC 20 A 106 105 10 5 Characteristics Max. operating speed Initial insulation resistance*1 Between open contacts Initial breakdown Between convoltage*2 tacts and coil Surge voltage between contact and coil*3 Operate time*4 (at nominal voltage)(at 20C) Release time (without diode)*4 (at nominal voltage)(at 20C) Temperature rise (at 60C) Shock resistance Vibration resistance 900 mW Functional*5 Destructive*6 Functional*7 Destructive 180 cpm Min. 100 M (at 500 V DC) 1,000 Vrms for 1 min. 5,000 Vrms for 1 min. Min. 10,000 V Max. 20ms (Approx. 8 ms) Max. 10ms (Approx. 3 ms) Max. 55C (Contact switching current: 20 A/voltage applied to coil: 100%V) Min. 98 m/s2 {10 G} Min. 980 m/s2 {100 G} 10 to 55 Hz at double amplitude of 1.6 mm 10 to 55 Hz at double amplitude of 2 mm -40C to +60C -40F to +140F 5 to 85% R.H. Approx. 28 g .99 oz Approx. 32 g 1.13 oz Approx. 33 g 1.16 oz Expected life (min. Electrical Life ope.) (at 20 cpm) Inductive load Inrush 70 A, Steady 20 A (250 V AC cos = 0.7) Inrush 80 A, Cut-off 80 A (When the motor is locked) (250 V AC cos = 0.7) 1.5x103 Coil Nominal operating power Remarks * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section *2 Detection current: 10mA *3 Wave is standard shock voltage of 1.2 x 50s according to JEC-212-1981 *4 Excluding contact bounce time *5 Half-wave pulse of sine wave: 11ms; detection time: 10s *6 Half-wave pulse of sine wave: 6ms *7 Detection time: 10s *8 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 24). Ambient Conditions for operation, transport and storage*8 temp. (Not freezing and condensHumidity ing at low temperature) Unit weight Slim TMP Flat TMP Flat TM 114 JM TYPICAL APPLICATIONS * Compressor and heater control in air conditioners * Power control in hot air type heaters * Magnetron control in microwave ovens * Lamp and motor control in OA equipment such as copiers and facsimiles. ORDERING INFORMATION Ex. JM 1a N Z TMP DC 24V Contact arrangement 1a: 1 Form A Pickup voltage N: 70% of nominal voltage Classification of type Nil: Slim type iZ: Flat type Mounting classification TMP: TMP type TM: TM type P: PCB type(Slim type) Coil voltage DC 5, 6, 9, 12, 24, 48 V (Notes) 1. Standard packing: Carton: 50pcs. Case: 200pcs. 2. For Cd free contact material type, add suffix "-F". UL/CSA, VDE approved type is standard. TYPES AND COIL DATA (at 20C 68F) Nominal Coil Nominal Max. Nominal Pick-up Drop-out operating resis- operating allowable voltage, V voltage voltage, current, tance, power, voltage, DC TMP PCB TMP TM mA (10%) mW V DC 5 3.5 0.5 180 27.8 900 5.5 JM1AN-TMP-DC5V JM1AN-P-DC5V JM1AN-ZTMP-DC5V JM1AN-ZTM-DC5V 6 4.2 0.6 150 40 900 6.6 JM1AN-TMP-DC6V JM1AN-P-DC6V JM1AN-ZTMP-DC6V JM1AN-ZTM-DC6V 9 6.3 0.9 100 90 900 9.9 JM1AN-TMP-DC9V JM1AN-P-DC9V JM1AN-ZTMP-DC9V JM1AN-ZTM-DC9V 12 8.4 1.2 75 160 900 13.2 JM1AN-TMP-DC12V JM1AN-P-DC12V JM1AN-ZTMP-DC12V JM1AN-ZTM-DC12V 24 16.8 2.4 37.5 640 900 26.4 JM1AN-TMP-DC24V JM1AN-P-DC24V JM1AN-ZTMP-DC24V JM1AN-ZTM-DC24V JM1AN-TMP-DC48V JM1AN-P-DC48V JM1AN-ZTMP-DC48V JM1AN-ZTM-DC48V 48 33.6 4.8 18.75 2,560 900 52.8 Slim Flat Part No. DIMENSIONS Slim TMP type 12.9 .508 11 .433 6.35 .250 10.0 .394 mm inch Schematic FASTON 250 PC board pattern (Copper-side view) 13.80.1 .543.004 27.60.1 1.087.004 4-1.8 dia. 4-.071 dia. 26.0 1.024 0.5 .020 12.0 10.0 .472 .394 27.6 30.4 1.087 1.197 3 N.O. 1 4 COM 1.8 .071 12.0 .472 16.0 .630 12.00.1 .472.004 N.O. COM 12.00.1 10.00.1 .472.004 .394.004 4.0 .157 PC board side 2 26.0 1.024 6.0 .236 General tolerance: 0.4 .016 Slim PCB type Schematic N.O. 26.0 1.024 0.5 .020 12.0 10.0 .472 .394 27.6 30.4 1.087 1.197 3 N.O. 1 4 COM PC board side 1.8 .071 12.0 .472 16.0 .630 4.0 .157 12.00.1 10.00.1 .472.004 .394.004 COM PC board pattern (Copper-side view) 13.80.1 .543.004 27.60.1 1.087.004 4-1.8 dia. 4-.071 dia. 12.00.1 .472.004 2 26.0 1.024 6.0 .236 General tolerance: 0.4 .016 Tolerance: 0.1 .004 115 JM Flat TMP type 31 1.220 mm inch 28.5 1.122 N.O. 6.35 .250 1.5 .059 2.15 .085 0.8 .031 6.8 .268 1 .039 4.5 .177 3.5 .138 6.2 .224 17 .669 24 .945 9.2 .362 6 N.O. 2 11.2 .441 47.5 1.870 31 1.220 10 .394 R2.25 R.088 Faston 250 6.8 .268 1.9 .075 0.5 .020 8.2 .323 16.8 .661 Faston 187 39.5 1.555 8 15 .315 .591 9.9 .390 17.6 2 .693 .079 2.15 .085 0.8 .031 20A 0A 130 N.O. COM 6.35 .250 1.5 .059 0.6 .024 -40 -20 30 COM 9.9 .390 18 .709 5 COM 1 Faston 250 Schematic PC board pattern (Bottom view) 2.15 .085 200.1 .787.004 COM 24.50.1 .965.004 N.O. 2.50.1 .098.004 8 15 .315 .591 N.O. COM 0.2 .008 17.2 .677 COM Coil PC board side Faston 250 N.O. 5.2 .205 Coil 220.1 .866.004 4-1.8 dia. 4-.071 dia. General tolerance: 0.4 .016 Tolerance: 0.1 .004 Flat TM type Schematic Faston 187 Panel cutout 39.50.1 1.555.004 28.5 1.122 4.5 .177 Coil 2-4.50.1 dia. 2-.177.004 dia. N.O. COM Faston 250 General tolerance: 0.4 .016 REFERENCE DATA 1. Coil temperature rise Place to be measured: Inside of coil Ambient temperature: 25C 77F 60 Temperature rise, C 2. Ambient temperature characteristics Sample: JM1AN-TMP-DC24V, 5 pcs. 3. Operate/release time Sample: JM1AN-TMP-DC24V, 5 pcs. 14 13 12 11 10 9 8 7 6 5 4 3 2 0 Operate time Change, % 30 Drop-out voltage 20 10 Operate/release time, ms 50 40 0 Pick-up voltage 20 40 60 80 Ambient temperature, C -10 -20 -30 80 90 100 110 120 Coil applied Voltage, %V Max. x Min. Release time Max. x Min. 20 0 80 90 100 110 120 130 Coil applied voltage, %V 116 JM 4. Life curve 100 50 Life, x104 250V AC resistive load 10 5 10 15 20 Contact current, A 5-(1). 200 V AC electrical life test (200 V AC inverter dummy load) Sample: JM1AN-TMP-DC12V, 6 pcs. Load: Inrush 108 A, Steady 15 A, Inverter dummy 200 V AC Switching frequency: ON 5 s, OFF 5 s Circuit 70 F JM relay contact 200 V AC Detection of welding and miscontact Change of pick-up and drop-out voltage Pick-up and drop-out voltage, V 9 8 7 6 5 4 3 2 1 0 3 No. of operations, x10 4 Contact welding: 0 time Miscontact: 0 time Pick-up voltage Max. x Min. Reactor 1,800 F Drop-out voltage Max. x Min. 1.9 Switch (Welding detection time: 0.2 s) 6 5-(2). 100 V AC electrical life test (100 V AC inverter dummy load) Sample: JM1AN-TMP-DC12V, 20 pcs. Change of pick-up and drop-out voltage Pick-up and drop-out voltage, V Load: Inrush 224 A, Steady 20A, Inverter dummy 100 V AC Switching frequency: ON 10 s, OFF 10 s Circuit JM relay contact 100 V AC Reactor 470 F 2,000 F 470 F Contact welding: 0 time Miscontact: 0 time Max. x Min. 9 8 7 6 5 4 Drop-out voltage 3 2 1 0 3 No. of operations, x10 4 Pick-up voltage Detection of welding and miscontact (Welding detection time: 0.2 s) Max. x Min. 6 5-(3). Inrush 70 A, Steady 20 A, 250 V AC compressor dummy load Sample: JM1AN-TMP-DC12V, 6 pcs. Change of pick-up and drop-out voltage Pick-up and drop-out voltage, V Load: (Endurance) inrush 70 A cos = 0.7 (0.3 s), steady 20A pf = 0.9, 250V AC compressor dummy (Overload) 80A cos = 0.7, 250 V AC No. of operations: (Endurance) 105 times (Overload) 1,000 times (after endurance test) Switching frequency: (Endurance) ON 1.5 s, OFF 1.5 s (Overload) ON 3 s, OFF 2 min., 57 s Circuit (endurance) 12 V DC 250 V AC JM relay contact Compressor dummy load device Contact welding: 0 time Miscontact: 0 time 9 8 7 6 5 4 3 2 1 0 3 5 7 4 No. of operations, x10 10 Drop-out voltage Pick-up voltage Max. x Min. Max. x Min. Detection of welding and miscontact For Cautions for Use, see Relay Technical Information (Page 11 to 39). 117 |
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